6 Popular Thematic Routes

Focusing on efficiency always pays dividends. VACUREMA drastically speeds up the recycling process with SafeFlake technology. The process starts with decontamination of the flakes. This lays the foundation for a high-quality outcome. Compared to pellets, flakes of the same volume have a larger surface area. For this reason, they dry much faster  and are already clean and dry when they are extruded in the vacuum reactor. The result: You get clean, food-contact-compliant rPET pellets quickly and with lower energy consumption.

High-end bottle-to-bottle recycling line for the recycling of post-consumer bottle flakes after the washing process. The end product is melt-filtrated, uniform granulate of highest purity and lowest VOCs.
PET flakes are heated and dried in a single-stage process with hot desiccant air. The special design of the dryer outlets results in center flow prevention, consistent residence time and FIFO processing. A choice of filtration and pelletising systems is available. The downstream inline vacuum SSP reactor uses the energy of the previous step. Special FIFO design ensures consistent reaction parameters, adjustable IV increase as well as highly effective decontamination (ultra-low VOC, AA < 1 ppm) for food contact applications.
- Outstanding food-contact decontamination, approved by FDA, EFSA and important brand owners
- Adjustable IV increase
- Low energy consumption
- Up to 22% savings in production costs
- Easy operation & maintenance

EnMa C series single shaft crusher adopts new type modular design. The overall frame of the machine adopts bolt-installation method, and the shredder pusher part can be flexibly changed to meet the different waste recycling requirements of customers, which can be used for shredding of different wastes， including normal wastes recycling, electronics and after consumer garbage, etc, such as plastic lumps, pipes, films, woven bag, cables, IBCs, paper, wood and other organic materials. While realizing one machine for multiple purposes, we can also select the appropriate EnMa recycling equipment according to the materials to be recycled and the different processing demands of customers. You could transport shred materials to EnMa G series granulator through EnMa conveying system for further refinement, enabling customers to obtain complete artificial intelligence recycling production line.

The main focus of the ZRS shredders is the shredding of large diameter pipes or bundles of smaller pipes and profiles made from HDPE, PP and PVC. The machines can also be used for recycling of other plastic materials such as large lumps, stacked wheelie bins and pallets etc. In combination with other ZERMA size reduction equipment such as granulators and pulverizers we are able to provide a complete turn-key recycling solution.

USEON can provide twin screw extruder machine for PET Recycling. We have 15-year experience and expertise in PET extrusion solutions can prepare anyone who wants to be involved in PET extrusion.
> Streamlin Modern Process Flow
> Energy Consumption saving of up to 40%
> Refined Quality of finished product
> Individual Solutions Geared Specifically for Recycling Tasks

Designed as the ideal sorting solution for upgrading plastics, INNOSORT™ FLAKE combines color and material sorting to recover PO, PET, PVC flakes and many others out of the most contaminated waste streams.

Thanks to the high-resolution FLYING BEAM™ technology and a width of up to 2m, it removes unwanted contaminants and detects polymers as small as 2mm. With capacities of up to 6 tons/hour, high performing full-color cameras, and NIR sensors, INNOSORT™ FLAKE significantly reduces material losses and increases yield.

Plastic film is a valuable secondary resource in the recycling market. The recycled film can be widely used in the production of various products. The shape, size, moisture content and impurity content of waste plastic film are different. In the recycling market, plastic film can be basically divided into the following groups: Agricultural film (including greenhouse, ground film, greenhouse film and banana film, etc.) Post-production film (including collected from landfills and selective collection) Commercial and post-industrial film (mainly plastic bags and packaging films) In the field of film recycling, the GET team provides a series of high-quality recycling production lines for efficient recycling of various film materials. According to the characteristics of agricultural film materials
1) High mud and sand content
2) Brittle material after accumulation and weathering
3) High impurity content of various metals such as iron, copper, aluminum, etc.

It is suitable for synthetic fiber products from marine waste plastics, especially PA fishing nets in marine fisheries. This type of plastic product has high strength, corrosion resistance, and does not absorb water. The recycled fishing net waste nylon is sorted, crushed, hot-washed, rubbed, floated, and other processes through a cleaning and recycling system to be made into nylon particles, and then made into nylon products.

Bin material overall circular movement, feeding unlimited, high shredding efficiency, no jamming; unique external guide, stable, zero maintenance.
The main shaft is an integral fastener, machining centre automatic processing, high precision, never break.
Transmission parts are connected by coupling to reduce vibration, protect the main shaft and reducer, no loss of force.
Unique vertical hopper, equipped with pneumatic cover plate and safe feeding platform, convenient feeding and safety.
The electric control system is PLC independent programming, equipped with start, stop, positive rotation and overload automatic protection. The whole machine is automated to ensure stable and safe work. Save labour cost.

This granulation system combines crushing, compaction, plasticization, and granulation for one-step application in plastic recycling and granulation process. It is a stable and efficient solution for recycling and re-granulation of plastic film, woven bags, electronic home appliances plastics, engineering plastic fibers, waste fibers, plastic bags, non-woven bags, and foam materials. The final product produced by the system is in the form of granules, which can be directly put into the production line for blown film, pipe extrusion, and injection molding.

The PE Washing System is designed for washing plastic films with contamination levels exceeding 80% minimizing the recycling water flow rate and evaporation losses.

·Pre-shredding and pre-washing system removes a large percentage of abrasive materials (sand, grit etc.) to protect the rest of the system.

·Under water force-washing paddles in our washing tanks maximize the washing efficiency.

·High speed washing system optimized according to the specific material type liberates and separates contamination from film flakes.

·Mechanical (centrifugal and squeezing) systems control the moisture content of the finished product at ＜ 5% moisture the material is suitable for high quality pelletizing.

·Intelligent system automation ensures that components actions are sequenced and monitored.

Meyer Color Sorter - KC series is suitable for color sorting of plastic whole bottles (round/flat bottles), which can provide various sorting solutions such as 3A bottle sorting (with/without label), blue & white bottle sorting (with/without label) and miscellaneous color bottle sorting (with/without label). The product is the industry's first integrated plastic bottle sorting equipment, with a stable and reliable structure to meet the needs of a long time, high intensity and complex environment production. At the same time, the product has the characteristics of high accuracy, large output, small footprint, ease of installation and maintenance, etc. It can replace 3-4 manual workers, effectively solving the problem of low efficiency and small output of manual sorting in the whole-bottle sorting process, helping renewable resources recycling enterprises reduce costs and increase efficiency.

GLESI provides two methods of producing polyolefin separator film: dry method and wet method. Dry method has two subdivided techniques: single axial orientation and bi-axial orientation. Dry method single axial orientation technology first produces low crystalized, high oriented PP/PE film. After annealing, high crystallized and oriented film is achieved. Wet method is also called thermally induced phase separation. First mix high boiling point hydrocarbon liquid or low molecular mass material with polyolefin resins, heat the mixture and pour the melt on sheets, then lower the temperature to induce phase separation, then make orientation on the sheet in longitude direction or bi-axial direction, lastly use volatile solvent to extract the liquid.

The biaxially oriented film production line designed and manufactured by our company is a customized production line, which can be customized according to the use of the production line products, including optical film production line, photovoltaic backsheet film production line, heat shrinkable film production line, degradable film production line, packaging film production line, high temperature film material production line, etc., the materials cover PET, PETG, RPET, PP, PA, PE, PI, PS, PEN, PLA, PBAT, LCP, PPS, PEEK, PVDF, ETC. The use of biaxially oriented technology for the above materials can significantly improve the mechanical properties, barrier properties, optical properties, thermal properties and thickness uniformity of the film. Production line products are widely used in packaging, automotive, construction, electronics, food, home, new display, aerospace, 5G communication, degradation and other fields.

PVDF and ETFE films are fluorine-based plastic films that are prone to occur thermal decomposition during heat treatment process, which can lead to corrosion of processing equipment and molds. Given this situation, GSmach Machinery PVDF/ETFE Cast Film Line is thoughtfully designed with specific extrusion processes that are different from general thermoplastic processing equipment and processes. This extrusion line is typically used for manufacturing fluoropolymer films such as PVDF and ETFE films. Through this specially designed cast film extrusion line, the produced PVDF films have a wide range of applications, e.g. PVDF film for PV panel backsheet protection, PVDF water filtration membrane, PVDF protective film for outdoor applications, etc. Applications 1.PVDF film for PV panel backsheet protection 2.ETFE transparent film, thickness less than 0.20mm 3.ETFE film for cladding applications, such as roofing and faade

The features of our Lithium-Ion Battery Separator Film High-Speed Winding Unit include: 1. Precise double tension control system. The ultra-light carbon fiber roller designed and manufactured with the latest advanced technology has super dynamic response ability, which can control and adjust the production tension and winding tension of the film separately. 2. Integrated anti vibration system. Special steel with over aging treatment is adopted to make the winder run at high speed and stably with very low noise through precise processing and high standard assembly requirements. 3. No adhesive or tape is required for film roll changeover. The electrostatic roll changing mode is adopted, and the winding tension is kept stable through the whole roll changing process, so that the outer film roll also has good winding quality, and there will be no film waste or unnecessary adhesives.

Extrusion lines for separator film in Li-ion batteries. From consumer electronics to electric bikes and cars to stationary energy storage systems: Today, powerful and long-lasting Li-ion batteries are a key-driver of technical innovation. One of the most important part of a Li-ion battery is the separator. It is a membrane separating the anode and the cathode inside the battery to prevent short circuits and to allow the free transmission of lithium ions. We are very proud to be the global market and technology leader in extrusion of high-end separator film for the dry process.

All DORNIER machines have two features in common: exceptional quality and reliability. Optically highly pure film is produced worldwide on DORNIER lines and can be found in flat screens or smart phones on which Netflix and Amazon are streamed. Battery separator film is also produced on DORNIER film stretching lines. It separates cathode and anode in batteries from photovoltaic systems, electric car batteries and smartphone batteries. Another application is flexible packaging. Food and liquids are packaged or filled precisely and resealed according to their shape and volume. This significantly reduces the amount of film used, and protects the food providing freshness of the product.

Top glue injection design, disc single station low-pressure injection molding machine, integrated design of console and sol system, simple operation of LCD digital display screen. Widely used in: battery, sensor, harness, coil, connector, pcba, etc. For the models designed for various injection encapsulated products, especially for the left and right parallel continuous wire outgoing line mold, the design is more reasonable and reliable. The integrated device of rubber pump and rubber cylinder has compact structure and stable performance. The hot runner opening needle is directly pressed on the product to inject glue, and there is no mouth material, so as to reduce the plastic cost of product production. Computer single screen display, multi language PLC control system, adjustable injection pressure, multi temperature control module and accurate monitoring. Two hand switch mode closing, safety grating and emergency stop switch to ensure safe operation.

keli one step plastic injection stretch blow molding machine is widely used for PET,PETG,PC,TRITAN material pharma,cosmetic and food bottel and container packaging. Machine performance much more precised and stable,and rigidness,much longer life time,and european safety standards.

Baosu has a professional R&D team and production base for plastic machinery equipment, committed to provide TaijiBluePVC-O equipment & technology, consulting services for plant design and construction for global plastic pipeline enterprises. The online one-step process for the production of PVC-O pipes and the core equipment for the production of PVC-O pipes is independently developed and manufactured by Baosu. And now Baosu has already became one of the few manufacturers who have mastered this technology in the world. And the orientation level of Baosu equipment and technology has reached or even excelled the 450 Class. TaijiBlue PVC-O online one-step processing technology has the advantages of low energy consumption, high efficiency, stable size and flexible pipe length. Baosu has developed strategic cooperation with an international well-known plastic pipe equipment company, to introduce the TaijiBlue PVC-O core equipment and technology to the global market.

Vertical LSR injection molding machine closes the mold downwardwhich is more suitable for the production of silicone coated inserts. Different specifications of barrel can be selected for different products, and the minimum can be matched with 10g barrels for precise microinjection. The volume type of quantitative cylinder realizes 1:1 accurate feeding of glue A and B. TYM color slurry pump, with an accuracy of 0.01g, to achieve color stability. Dynamic mixer to mix the material and color more thoroughly, and it connect with barrel directly and save more materials. Research the direct pressure injection barrel independently, high precision, inject material fastly, high stability and easy to clean. Professional integration design on our LSR machine-one control panel computer, high precision and stability, easy to operate. Double sliding board can installed and upper moldboard and Two lower moldboard in the same time, Cooperate with double station operation and improve the production

1. better temperature control performance 2. better mixing effect than the normal shearing rotor 20%-30% improved 3. save plant space 4. save power consumption 5. improve onsite environment 6 one-time mixing using just in one machine

New compact design of HYZ-200A rubber injection machine, applied new industrical design and energy saving power system. Basic information as below: 1. Clamping force-200ton 2. Injection volume: 2000 cc 3. Heating platen size: 550x550mm Siemens high-tech control system with touch screen Standard demoulding device suits various of rubber products production Injection precision: 0.5% Plastic/injection temperature control: within +-1 degree Heating platen temperature control: with +-2 degree Servo driven system applied for power saving 50% Light barrier protection for operator during mold open Pressure compensation and temperature compensation automatically by PLC

Hanwei magnetic injection molding machine quick mold change system is suitable for 50-4000 tons injection molding machines, which can quickly change molds, thus shortening the downtime of the injection molding machine. The magnetic template provides uniform clamping force, acting on the entire contact surface, which greatly reduces the mold change time compared to traditional mold change, and one operator can easily and safely change the mold.

The challenge at the heart of today's market is to achieve cost-effective, error-free production of short-run print jobs at reproducible high quality. B&R offers high-precision motion control and ready-made Technology Solutions:Virtual sensing and model predictive control,register control,multi-zone tension control,registration mark detection and processing,compensation of motor cogging,winding calculator.

This systems is based and inspired by advanced technologies from Germany and Britain and is introduced by our company. Our R & D department has independently developed Automatic Batching System that include conveying, storage, weighing, batching and feeding system for materials in the form of powders, pellets, bulk materials, liquids, etc., which used in rubber, cable polymer materials, silicone, friction materials, plastics and other industries. This system can be compatible with various types of banbury mixer / kneader mixer / high-speed mixer. It is mainly composed of five sections: Powder, Oil, Bulk material, Dust removal and fully control system. Among that, the full-process management and control system combines the latest information technology with production management and process management, integrates the whole production process control, production plan management,

Pipe Quality Warehousing System is used at the end of the pipe extruder, which can be easily added with a controllable mobile platform.Enter the end of any production line. The system includes weight detection, rotary laser detection, laser online marking and Four modules, including pipe length measurement. All detection data can be sent to the MES system inside the factory.Production Kanban or other management systems to remotely monitor the quality of pipes. Functional features Weighing function: real-time detection and synchronous display of molded product weight. Ovality: Calculate the pipe garden degree according to the size of the obtained wall building and display it on the fruit surface. Eccentricity: Calculate the eccentricity of the pipe according to the obtained wall thickness size and display it on the interface. Length: The length of the molded product is detected in real time and displayed on the interface. Data saving: All the obtained data is saved in Excel for

IntelliGate is the first plug-and-play system of its kind. In Synventive's new system (patent pending), the pin provides a fully integrated sensor technology that locates the melt front. The valve pin in the relevant nozzle then fully opens automatically. The ideal process is thus quick, efficient, and virtually risk-free, since IntelliGate comes fully pre-installed, wired, and tested.

MIRAFLEX II - 800+ presses worldwide
The MIRAFLEX II is designed for all flexible packaging applications and guarantees the most productive and reliable print production.
Superior print deck design, drying capabilities and web handling
Integrated modules for quick, waste-minimizing set-up and job-changes
Fully-integrated VISION system for press automation, including defect detection
Available in multiple configurations with a wide range of options

The IQ Power Static Neutralizing System is an unparalleled lineup engineered with the technology that brings complete monitoring intelligence with a user friendly interface. The system provides the highest performance available with versatile, innovative configuration and simple installation options. Designed for use in rugged industrial applications and leveraging many patented features, the IQ Power with Sensor Technology provides exceptional ionization performance. Configurable parameters allow the user to understand, monitor and control their static neutralization challenges. This fully integrated system makes installation a snap. No complicated software to install or maintain. Balance control modes allow the user to optimize the system to suit their application. The patented Auto-Tune mode optimizes the system through live reading of current web conditions. Fixed mode offers optimization through average web conditions, Manual mode allows users to adjust output settings, and

PIXARGUS, a leader in machine vision, showcases its advanced technology for inline surface inspection and geometry measurement of simple to complex profiles, tubes, hoses, and cables. Powered by proprietary image processing, PIXARGUS’ DualVision technology has been refined over 25 years and proven in global operations. Its standout feature: all measurement modules are seamlessly integrated into a single sensor head, enabling independent or simultaneous operation - a truly cost-effective 2 in 1 solution. The compact, high-performance, turnkey systems are Industry 4.0-ready, offering cutting-edge efficiency and reliability. PIXARGUS systems excel in ensuring consistent quality in industries like automotive, medical, and construction. With real-time monitoring and precise defect detection, they enhance production efficiency, reduce waste and meet the highest quality standards.

By continuously monitoring its operating state, the system automatically selects the operating mode with the most energy savings. Save energy up to 83%. No more loss in your drying system.

The EQC electric quick changer family is available for applications
with automatic change of gripping element.
The system consists of an active part (side A) and a passive
mechanical tool plate (side B).
The active part is usually connected to a robots wrist while one
or more flange are connected to the interchangeable gripping
elements.

WITTMANN BATTENFELD will give its customers a choice between a servo-hydraulic and a servo-electric injection unit for SmartPower machines, which will be available for the entire series of servo-hydraulic SmartPower models ranging from 380 kN to 4000 kN in clamping force. By using servo-electric injection units, the machine combines the advantages of the servo-hydraulic SmartPower, such as a flexible and generous mold space, with those of the all-electric EcoPower in terms of a highly dynamic control function with maximal shot-to-shot repeatability. The machine’s energy efficiency can be improved still further by using a servo-electric injection unit. It should also be emphasized that even better results can be achieved through the higher dynamism and precision of the injection unit with direct drive, in combination with the well-known WITTMANN HiQ assistance systems.

operation interface and operation status display panel: digital and intelligent PLC + touch screen.Simple human-machine dialogue, make the operation more convenient; The display screen can clearly show the moving rotation state of the console, dry bucket, material barrel, such as boot, full material, material shortage and raw materials: circulating water consists of a factory, workshop or section of water supply or drainage system forming a closed circulation water system.Waste water generated in the system is properly treated and reused, without supplementing or less with fresh water, but without discharging or less with wastewater. The electrical control system is generally called the secondary control circuit of electrical equipment. Different equipment have different control circuits, and the control mode of high-voltage electrical equipment and low-voltage electrical equipment is also different.

The EMan EMom mass production manufacturing operation management system is centered around Advanced Planning and Scheduling (APS), based on IoT, integrated with ERP/PLM, realizing customer needs to product delivery, helping enterprises achieve flexible manufacturing, meet personalized market demands for multiple varieties and small batches, and help enterprises establish more competitive digital/intelligent workshops.

Fast: Injection, dosing and opening and closing of the mould are servo-electrically driven as standard and therefore completely independent. Fast acceleration and speeds, as well as simultaneous movements enable high-speed cycles. Compared to a standard hydraulic machine, up to 2 seconds shorter dry cycle time.
Energy efficiency: The toggle-type clamping unit, high efficiency of the servo-electric drives, and recovery of braking energy from the basis for high energy efficiency. The energy requirement is reduced by up to 50 per cent.
Precise: Direct spindle gears ensure mechanically rigid drives and dynamic movements. The excellent positioning accuracy of servo-electric drives permits maximum reproducibility and part quality.
Emission minimization: The liquid-cooled drives operate quietly without air turbulence and reduce emissions into the environment. Closed drives and gear units prevent exposure to dust caused by abrasion. Perfect conditions for use in pure production environments.

Servo drives for the plastics industry Due to over 30 years of experience in automating complex processes, KePlast has become a trusted brand in the plastics industry. KEBA has bundled its expertise, know-how, and passion for plastics into the new KeDrive D3 servo converter drive package a compact and powerful multi-axis drive solution optimized for the use of plastics machines. The deep integration of the KeDrive D3 servo drives into the KePlast software rounds out this solution and makes it highly attractive for machine manufacturers. The comprehensive and cost-optimized drives and motors portfolio provides outstanding flexibility for designing any machine configuration. The benefits of the new drive package include the compact design through single- and multi-axis configuration, scalability, controlled engineering for an ideal process accuracy, and the integration into an established KePlast software package or with third-party systems via EtherCAT field bus.

Tyrax ESR is a premium high hardness and corrosion resistant plastic mould steel. It is designed with very high ductility/toughness and is easy and fast to polish to the highest surface finish levels. This grade is suited for moulding of high performance plastics often filled with glass fibre reinforcements and corrosive additives like flame retardants. It is also perfect for medical applications where the surface finish is important.

The machine can precisely mold liquid silicone rubber (LSR) materials of different hardness and colors on a single unit, solving the challenge of producing multi-colored LSR products. The perfect combination of a precise sub-injection platform, sub-injection system, and powerful computer system meets the adjustment of various injection processes, becoming a friendly helper for product designers that require sealing and waterproofing, and multi-color differentiation in the product structure.

The Euroline 1200 meltblown fabric mold is a specialized mold used for producing high-performance meltblown fabrics. Compared to a typical 800-hole mold, it has the following features:
Higher hole density: Around 1200 holes per square cm. This allows for the production of finer and more uniform fibers.
Smaller hole diameter: Approximately 0.2-0.5 mm. The smaller hole size helps generate even finer fibers.
Optimized material: It uses a specialized stainless steel alloy that is more corrosion and heat-resistant, extending the mold's lifespan.
Improved flow channel design: The melt flow channels have been redesigned to promote more uniform melt distribution, reducing clogging and pressure fluctuations.
This 1200-hole mold can produce a more dense and uniform meltblown fabric, suitable for applications that require higher filtration performance, strength, and softness. It is often used for manufacturing high-end medical protective gear, advanced filtration materials, and the like.

Xinio's ultra-clean Petri dish 4+4 mold adopts a lamination design, compared with the traditional mold, its production cycle only needs 5s, the rejection rate is reduced to less than 0.5%, and the high-precision equipment processing ensures high precision and no eccentricity. Technically, the mold uses a needle valve type hot runner system to save resources and improve production efficiency. In addition, the die life is at least 5 million molds, significantly reducing the replacement frequency and maintenance costs.The surface of the end product is highly transparent without dents, and the error is controlled within ±0.1mm, which meets the strict requirements of cleanliness and precision in the medical industry, and further improves the quality of Petri dish products for intelligent and automated production lines.

With a clamping force of 100 kN on a footprint of 0.87 m², the BOY XS E offers with its innovative and proven technologies a wide range of applications in sprueless micro and small parts injection moulding. The cantilevered two-platen clamping unit of the BOY XS E with diagonal arrangement of the tie bars makes the plasticising unit, the mould area and the ejector easily accessible and facilitates the integration of automation equipment. With a footprint of only 1.85 m², the BOY 22 A has a clamping force of 220 kN and is suitable in many areas of application. Three sizes of injection units as well as different screw diameters from 12 - 32 mm offer a versatile range of applications. In addition to thermoplastics, elastomers, silicones and thermosets can also be easily processed with this tried-and-tested multi-talent.

AQUAREX turns blown film production upside down and changes the typical structure of a blown film line. It extrudes downwards and uses water instead of air as cooling medium. The use of water allows extremely fast cooling of the melt, a low degree of crystallization and an extremely amorphous film structure. The result is a film with a striking gloss, high transparency and exceptional puncture and tear resistance. These properties could formerly only be achieved by PVC extrusion or - to a limited degree - on cast film lines. AQUAREX thus opens up completely new applications for PE materials in the packaging sector and scores with its user-friendly handling. Applications include infusion bags and medical packaging.